4/1/2005 Inciner-8-or - Could This Be the World's Most Exotic '57 Chevrolet? 4/1/2005

About 5 years ago, LQS Vegas, Nevada's Steve Sandlin wanted to build the "ultimate" '57 Chevrolet resto-rod. Sandlin contacted Aloha Automotive (Port Washington, Wisconsin) about building a custom power train for a '57 Chevrolet convertible. "From the get-go, I was thinking about a multiple turbo system," said Aloha engineer Randy Kirmse. "The wildest turbo system I had seen to date had four turbochargers installed on an engine. One night, I was talking to fabricator Dan Strouse and joked about the fact that it would be kind of cool to install eight turbos on a V-8 engine, in other words, one turbo per cylinder! We all had a good laugh about it, and went home!"

At the Performance Racing Industry trade show (PRI) at Indianapolis, the Aloha crew saw a quad-turbo setup on a diesel engine in the Banks Turbo Systems display. After much conversation, and knowing that the car would be powered by an 8.5:1 compression, 347-cid LT1 aluminum alloy Corvette engine, Banks engineers concluded that the approximate size according to Garrett Air Research's turbocharger specifications list would be 1.5L, which when multiplied by eight, would safely deliver 10-15 pounds boost. However, those particular model turbochargers were not available, at least not in this country. Un-daunted, the " Imagine Motorsports engineering team began to look elsewhere.

They cross-referenced a Borg Warner-Triple-K Turbos specification sheet, and found that the equivalent turbo was 3 originally used on a German manufactured 1.9L, Ford Turbo Diesel. Fuel Systems Incorporated in Milwaukee was able to order eight of these turbochargers direct from Germany.
The original thought was to place four of the units on each bank of the engine, but since all eight turbos were exactly the same, they could get four of them to fit nicely on one side, but would have to reverse the other four units creating a lot of plumbing nightmares.

A consultant from West Bend, Wisconsin, named Brian Sheridan suggested that they place all eight turbos up front since there's so much room ahead of a '57 Chevrolet's radiator support bulkhead. Sheridan also suggested having the turbocharger ram air tubes exit rearward across the engine into the Fuel Air Spark Technologies (F.A.S.T.) "LSX" polymer fuel-injection intake manifold.

Meanwhile, the actual car itself was quickly coming together.

Dave May, owner of Genesis Fabrication in Gait, California, built a new-from-the-ground-up, dual rail, 4130 chrome moly tubular chassis powdercoated in silver.

"There is a lot of interesting stuff under that car," says Randy. "As you know, turbos rely heavily on oil, and under normal circumstances, oil from the engine could lubricate one, or two turbos, but not eight. That would require approximately 245 gallons an hour to lubricate! We had to opt for a separate 3.5-gallon oil reservoir tank system located right behind the radiator, directly below the turbo log." The 6061 T-6 aluminum piping coming out of the turbos going to the induction box at the firewall actually radiates off the heat. There are no intercoolers. The intake plenum was designed by Imagine's Matt Pape and features provisions for all eight induction tubes to go into the engine from the turbos. These tubes basically turn the intake charge around 180 degrees, and force-feed it into the throttle body.

On one run, the engine achieved 730 HP ® 5,800 rpm, and 710 lb-ft of torque at 5,000 rpm, at 13.5 pounds max boost.

"It's a real pleasure to drive," said Kirmse. "I put about 100 miles on it one Sunday to set the speedometer and test its cooling capabilities. When the turbos come in, it's almost scary. Actually, it takes a lot of courage to stay in the throttle and see it spool up to 12 pounds boost. I've never experienced the sound of something like that before. It sounds like a jet taking off. You would swear that the wheels were going to bum right off the car, but it just hunkers down, and goes!"

OWNER:Steve & Beth Sandlin
Las Vegas, Nevada
ENGINE, DRIVETRAIN & UNDERHOOD
ENGINE:GM LS1 Corvette, 347-cid all aluminum V-8 producing 730 HP @ 5800 RPM. 710 lb-ft torque @ 5000 RPM at 13.5 pounds boost
INTERNALS:Lunati forged-steel rotating assembly, 8.5:1 compression SLP forged-aluminum pistons. Competition Cams valve train. ARP fasteners, balanced and assembled by Imagine Motorsports.
INTAKE:FUEL AIR SPARK TECHNOLOGY (F.A.S.T.) "LSX" polymer three-piece manifold and 90mm F.A.S.T. billet-aluminum throttle body
FUEL SYSTEM:F.A.S.T. BOO gp/hr electronic fuel pump feeds 65 lb/hr F.A.S.T. electronic fuel injectors mounted on F.A.S.T. billet-aluminum fuel rails, controlled by an adjustable fuel regulator
CYLINDER HEADS:GM LS1 aluminum equipped with Manley Performance 2.02-inch intake, and 1.57-inch Manley Performance stainless-steel exhaust valves sealed with Cometic four-piece head gaskets
TURBO SYSTEM:Eight Borg Warner Triple-K turbochargers
ENGINE MANAGEMENT:F.A.S.T. electronic engine control system using Windows-based C-Com software program
WIRING:Neptune's Audio custom built system
EXHAUST:Custom-built, stainless-steel, 1-3/4-inch into 2-1/2-inch turbo log system exiting through 2-inch diameter stainless-steel wild tube headers into 2-1/2-inch Flow Master dual mufflers
TRANSMISSION:GM 4L60E four-speed electronic transmission controller
ENGINE COOLING:KOOL PADS 40 inch, four-core-aluminum radiator cooled by three SPAL 10-inch "Slimline" fans
AIR CONDITIONING:Vintage Air 134A climate control
HOSES:AeroQuip AOP stainless-steel braided hoses used throughout.
CHASSIS, SUSPENSION, STEERING & BRAKES
FRAME:Custom-built 4130 chrome-moly, dual-rail chassis by Dave May. Genesis Fabrication, Gait. California
FRONT SUSPENSION:C4 Corvette with polished aluminum upper & lower control arms
REAR SUSPENSION:C4 Corvette IPS 3.45:1 gearing
STEERING:C4 Corvette rack-and-pinion
BRAKES:C4 Corvette 13 -inch four-wheel-disc with cross-drilled vented rotors
WHEELS:Front: 18x8-inch American racing Torq-Thrust ll's
Rear: 18x10-inch American Racing Torq-Thrust ll's
TIRES:Front: P235/40 x2R18-inch Michelin Pilot
Rear: P285/40 x ZR18-inch Michelin Pilot
ELECTRICAL SYSTEMS
FRONT WIRING HARNESS:FAST engine control harness
INSTRUMENTAL HARNESS:Neptune's Audio custom harness
INSTRUMENT GAUGES:Stewart Warner Performance Series speedometer, tachometer, oil pressure gauge, oil temperature gauge, fuel level, water temperature, turbo boost, two pyrometers, turbocharger oil pressure and turbo oil temperature gauges all red backlit. provided by Fuel Systems, Inc.
RADIO:Pioneer CD/DVD player with flip screen display and rear view camera
HOOD:Imagine Motorsports constructed cowl induction hood equipped with lineal actuators which control opening and closing of 12-inch SPAL fan
INTERIOR & TRUNK
SEATS:All leather, 2+2 configuration, six-way power reclining front
INTERIOR TRIM:Custom matched red leather with steel construction parade boot
STEERING COLUMN AND STEERING WHEEL:Colorado Custom 14-inch Lazar billet-aluminum
MIRRORS:Chrome rear view mirror
EXTERIOR
BODY PANELS:Custom-built, all-steel cowl induction hood, Corvette C5 door handles
PAINT:Six coats of GM PPG Torch Red, three coats of PPG Clearcoat by Imagine Motorsport's Bill Nicoud
TRIM & MOULDINGS:Polished stainless-steel trim with carbon-fiber sail panel with "Inciner-8-or" logos
BUMPERS:Front and rear bumpers smoothed and flush-fit to body. Air intake enters through front bumper and exhaust exits through '56 Cadillac rear bumper-ettes welded into one-piece rear bumper, and painted body color
LAMPS/LENSES:Custom aluminum Chevrolet "V" third brake light mounted flush with surface of the rear deck lid